Karol
Automatic powder coating system with multi-gun control

AUTOMATIC POWDER COATING SYSTEM

Automatic Powder Coating System Planning & Integration

Automatic powder coating solutions for industrial customers and system integrators worldwide, from process analysis and system planning to equipment integration and project delivery.

Explore system solutions

Custom system integration

System architecture and equipment are configured around parts, powder systems and output targets.

International project coordination

Technical requirements are aligned around process targets, site conditions and project scope.

Delivery and ongoing support

Support covers factory acceptance, technical documentation, commissioning coordination and ongoing service.

01 · DESIGN INPUTS

System Design Basis

Automatic coating systems are defined around parts, output targets, powder systems and site conditions.

01

Parts and coating requirements

Part dimensions, material, geometry, coating areas and finish requirements

02

Output and conveyor takt

Target output, conveyor speed, hanger spacing and part throughput

03

Powder and color-change conditions

Powder types, number of colors, change frequency and cleaning requirements

04

Layout and utilities

Plant space, material flow, maintenance access, power and compressed air

02 · SYSTEM INTEGRATION

System Architecture & Control

Functional units are configured to process data and coordinated through unified control of part transport, reciprocator motion, gun triggering, powder output and safety interlocks.

Multiple automatic spray guns in a coating booth

Gun layout · Reciprocators · Coating booth

Control and powder feed unit

Integrated control and powder feed

01

Coating application system

Automatic gun quantity, mounting position, spray angle, reciprocator stroke and speed are configured to the part geometry and coating process.

02

Powder feed and recovery system

Central powder feed, transfer, recovery and cleaning units are configured to gun quantity, powder demand and color-change frequency.

03

Conveyor and electrical control system

Part movement, reciprocator travel, gun triggering and safety interlocks are coordinated to the production takt through integrated mechanical and electrical control.

03 · APPLICATION RECORDS

Applications & Line Operation

Recorded operation across complex welded structures, long formed sheet-metal parts and continuous overhead conveyor applications.

01

Continuous Conveyor Operation

Conveyor speed, hanger spacing and coating takt are coordinated for continuous production under batch manufacturing conditions.

02

Complex Welded Structures

Gun position, spray angle and reciprocator travel are configured for multi-face geometry, shadowing and narrow gaps.

03

Long Formed Sheet-metal Parts

Multi-gun layout and reciprocator parameters are configured for broad surfaces, folded edges, reinforcement profiles and local recesses.

04 · PROJECT IMPLEMENTATION

Project implementation and engineering delivery

Projects progress through technical alignment, system engineering, manufacturing, integration testing and delivery.

01

Process and design input confirmation

Confirm part data, finish requirements, target output, powder system and site conditions

02

System engineering and configuration

Define equipment, gun layout, conveyor takt, system arrangement and control concept

03

Manufacturing and integration validation

Complete manufacturing, electrical assembly, powered checks, motion tests and system verification

04

Project delivery and commissioning support

Complete delivery to the agreed project scope, with installation, commissioning, trial operation and maintenance support as required.

PROJECT ENGINEERING CONTACT

Discuss your requirements with our technical team

System planning and engineering coordination for new lines, system upgrades and equipment integration, based on parts, process requirements and site conditions.